product design

Carl’s Jr. Switches to Make-to-Order Burgers

Carl’s Jr. is a fast-food restaurant known for its charbroiled burgers.

It has over 1,000 restaurants, primarily in the Western and Southwestern United States. Recently, it switched to a make-to-order process that cooks fresh hamburger meat once the order is placed.

This departs from their batch process, which used frozen hamburger patties. Their batch process cooked several hamburgers at once through a conveyor broiler. They then held the cooked hamburger patties in a warmer […]

By Ross L. Fink, Ph.D.|2026-10-07T02:28:18+00:00October 7, 2026|Tags: assemble-to-order, batch system, inventory management, make to order, process, product design|

Kimberly-Clark Pursues Sustainable Wood Fiber Alternative

Kimberly-Clark, maker of well-known brands like Kleenex, Scott, and Huggies, has committed $100 million to build a plant in Yuma, Arizona to scale up production and testing of hesperaloe as an alternative fiber for wood pulp in its hygiene products.

This plant is part of a groundbreaking, long-term sustainability effort for its products such as toilet paper and paper towels.

Video Spotlight:

Kimberly-Clark to build new U.S. facility in Yuma (Aug 24, 2026, News 11 Yuma)

This […]

By Lisa M. Spencer|2026-09-29T06:52:36+00:00September 30, 2026|Tags: manufacturing, product design, quality, reshoring, sourcing, strategy, sustainability|

LTOs Popular This Fall for Restaurants

Limited-time offerings (LTOs) are popular with restaurants this fall.

Starbucks brought back its Pumpkin Spice Latte on August 25th. It is part of their seasonal fall menu. This marks 23 years since Starbucks added it to its fall menu.

Little Caesars partnered with Sony Pictures on the new film—Spider-Man: Brand New Day to create their Webberoni pizza. This pizza includes a “web” pattern made of shredded pepperoni.

Chick-fil-A has an LTO chicken and waffle sandwich on its fall menu.

Several restaurants are going with […]